{"id":3929,"date":"2025-03-05T13:18:47","date_gmt":"2025-03-05T05:18:47","guid":{"rendered":"https:\/\/www.darko-tech.com\/?p=3929"},"modified":"2025-05-28T11:40:10","modified_gmt":"2025-05-28T03:40:10","slug":"%d0%bc%d0%b5%d1%80%d1%8b-%d0%bf%d0%be-%d1%81%d0%bd%d0%b8%d0%b6%d0%b5%d0%bd%d0%b8%d1%8e-%d0%b7%d0%b0%d1%82%d0%b2%d0%b5%d1%80%d0%b4%d0%b5%d0%b2%d0%b0%d0%bd%d0%b8%d1%8f-%d1%86%d0%b5%d0%bc%d0%b5%d0%bd","status":"publish","type":"post","link":"https:\/\/www.darko-tech.com\/ru\/%d0%bc%d0%b5%d1%80%d1%8b-%d0%bf%d0%be-%d1%81%d0%bd%d0%b8%d0%b6%d0%b5%d0%bd%d0%b8%d1%8e-%d0%b7%d0%b0%d1%82%d0%b2%d0%b5%d1%80%d0%b4%d0%b5%d0%b2%d0%b0%d0%bd%d0%b8%d1%8f-%d1%86%d0%b5%d0%bc%d0%b5%d0%bd\/","title":{"rendered":"\u041c\u0435\u0440\u044b \u043f\u043e \u0441\u043d\u0438\u0436\u0435\u043d\u0438\u044e \u0437\u0430\u0442\u0432\u0435\u0440\u0434\u0435\u0432\u0430\u043d\u0438\u044f \u0446\u0435\u043c\u0435\u043d\u0442\u0430 \u043f\u0440\u0438 \u0445\u0440\u0430\u043d\u0435\u043d\u0438\u0438"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"3929\" class=\"elementor elementor-3929\" data-elementor-post-type=\"post\">\n\t\t\t\t<div class=\"elementor-element elementor-element-7c7323e e-flex e-con-boxed e-con e-parent\" data-id=\"7c7323e\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-4c5e6bc elementor-widget elementor-widget-text-editor\" data-id=\"4c5e6bc\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p>A company operates six cement storage silos. These silos feature a cylindrical steel and concrete structure. Each silo has a specification of \u044418m\u00d745m and can hold up to 10,000 tons of various types of cement according to market demand. The cement grinding system uses a combined grinding mode of &#8220;roller press + ball mill.&#8221; The company offers both bagged and bulk shipping options.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-ae9f753 elementor-widget elementor-widget-heading\" data-id=\"ae9f753\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Overview of Cement Caking Issues<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-ecfa2c1 elementor-widget elementor-widget-text-editor\" data-id=\"ecfa2c1\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p>In the process of cement delivery and cleaning, the company found that the degree of caking of cement and cylinder wall in silos was different, and the caking thickness of some silos even exceeded 0.5m. When discharging from silos, large pieces of cement often fall down, blocking the discharge port. This blockage will interrupt the shipment, and the operation can be resumed only after cleaning. In peak shipping season, cement agglomeration will reduce loading efficiency and affect customer satisfaction with cement quality.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-d9b6913 elementor-widget elementor-widget-text-editor\" data-id=\"d9b6913\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p>The storage space is pretty tight, and the setup is quite complicated.Narrow access passages create risks of falling objects, high dust levels, oxygen deficiency, mechanical injuries, and electrical hazards. These conditions can really put workers&#8217; health and safety at risk.Some cement plants have started using machines for clearing instead of relying on manual methods. However, this change can really drive up their operating costs.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-d8c3f1d elementor-widget elementor-widget-text-editor\" data-id=\"d8c3f1d\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p>To reduce wall caking and cement caking during discharge, the company analyzed the causes and implemented targeted measures across various stages, including storage, transportation, grinding operations, management, and discharge control. These measures have achieved positive results.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-61f1aa5 elementor-widget elementor-widget-heading\" data-id=\"61f1aa5\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Analysis of Cement Caking Causes<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-940d392 elementor-widget elementor-widget-text-editor\" data-id=\"940d392\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p>Cement is a hydraulic binding material. Its hydration characteristics are the main reason for caking in storage. Ideally, lower moisture content in cement is preferable. However, high moisture levels often result from excess moisture in mixed materials and water introduced during production and transportation. To keep cement from clumping together, it&#8217;s really important to manage moisture levels while making and transporting it, store it properly, and treat the walls of silos to prevent caking.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-e5b9d23 elementor-widget elementor-widget-heading\" data-id=\"e5b9d23\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Common Problems and Production Measures<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-df78535 elementor-widget elementor-widget-text-editor\" data-id=\"df78535\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p>The cement production process includes material storage, batching transportation, grinding system, product transportation, silo top, silo inside, silo bottom, unloading and other links. The common problems and corresponding production measures in each link are listed below:<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-7231569 elementor-widget elementor-widget-heading\" data-id=\"7231569\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">1. Material Storage Problems<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-03a63f5 elementor-widget elementor-widget-text-editor\" data-id=\"03a63f5\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<ul><li><strong>Outdoor storage:<\/strong> ensure that mixed materials are stored indoors and reduce moisture by natural drying.<\/li><li><strong>Design defects:<\/strong> adopt partition stacking strategy and implement first in first out system to maintain material quality.<\/li><li><strong>Quality control of raw materials:<\/strong> strictly monitor the quality of incoming materials to prevent the entry of unqualified materials.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-aac9f1b elementor-widget elementor-widget-heading\" data-id=\"aac9f1b\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">2. Batch Transportation Problems<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-065ff55 elementor-widget elementor-widget-text-editor\" data-id=\"065ff55\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<ul><li><strong>Rain Protection<\/strong>: Ensure the sealing of transportation corridors and <a href=\"https:\/\/www.darko-tech.com\/product\/cement-equipment\/dust-collection-system\/\">dust collection systems<\/a> to prevent rainwater leakage.<\/li><li><strong>Air Moisture Control<\/strong>: Regularly clean oil-water filters and drain water from air storage tanks.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-28f80b0 elementor-widget elementor-widget-heading\" data-id=\"28f80b0\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">3. Grinding System Problems<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-b62d9d3 elementor-widget elementor-widget-text-editor\" data-id=\"b62d9d3\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<ul><li><strong>Air conditioning valve design:<\/strong> install rain cover to prevent water from entering.<\/li><li><strong>Moisture control:<\/strong> adjust the mix proportion of materials according to seasonal and climatic conditions, and keep the moisture of finished cement \u2264 0.5%.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-ed0dd8e elementor-widget elementor-widget-heading\" data-id=\"ed0dd8e\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">4. Finished Product Transportation Problems<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-827839b elementor-widget elementor-widget-text-editor\" data-id=\"827839b\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<ul><li><strong>Sealing of Transport Chutes<\/strong>: Ensure the transportation system is sealed to prevent moisture entry.<\/li><li><strong>Dust Collection System Check<\/strong>: Regularly inspect the sealing of the dust collection system to ensure optimal performance.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-5663727 elementor-widget elementor-widget-heading\" data-id=\"5663727\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">5. Silo Top Problems<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-b4d58cc elementor-widget elementor-widget-text-editor\" data-id=\"b4d58cc\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<ul><li><strong>Waterproof measures:<\/strong> regularly inspect and repair the waterproof facilities on the top of the warehouse.<\/li><li><strong>Negative pressure control:<\/strong> keep the negative pressure of the bin top dust collector within a reasonable range to prevent agglomeration.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-a634468 elementor-widget elementor-widget-heading\" data-id=\"a634468\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">6. Silo Interior Problems<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-e6e66be elementor-widget elementor-widget-text-editor\" data-id=\"e6e66be\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<ul><li><strong>Storage Time Management<\/strong>: Reduce storage amounts in winter to avoid prolonged storage.<\/li><li><strong>Caking Issues<\/strong>: Use new materials like nano-ceramic anti-corrosion membranes to minimize wall adhesion.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-8aae2d9 elementor-widget elementor-widget-heading\" data-id=\"8aae2d9\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">7. Silo Bottom Problems<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-eafa230 elementor-widget elementor-widget-text-editor\" data-id=\"eafa230\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<ul><li><strong>Electric Ball Valve Malfunctions<\/strong>: Conduct regular maintenance to ensure proper operation and prevent dead zones.<\/li><li><strong>Chute Inspection<\/strong>: Promptly replace damaged tarpaulins to ensure smooth transportation.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-da9f6b7 elementor-widget elementor-widget-heading\" data-id=\"da9f6b7\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">8. Discharge Problems<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-632a24a elementor-widget elementor-widget-text-editor\" data-id=\"632a24a\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<ul><li><strong>Adding Lump Breakers<\/strong>: Install <a href=\"https:\/\/www.darko-tech.com\/products\/lump-breaker\/\">lump breakers<\/a> below discharge gates to break up caked cement into smaller chunks for smooth transport.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-bb6c0ce elementor-widget elementor-widget-image\" data-id=\"bb6c0ce\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"310\" src=\"https:\/\/www.darko-tech.com\/wp-content\/uploads\/2024\/08\/Cement-lump-breaker-wear-resistant-gears_1-1.webp\" class=\"attachment-large size-large wp-image-2229\" alt=\"Close-up view of a cement lump breaker in operation, highlighting its blades and mechanism for crushing clumped cement\" srcset=\"https:\/\/www.darko-tech.com\/wp-content\/uploads\/2024\/08\/Cement-lump-breaker-wear-resistant-gears_1-1.webp 1000w, https:\/\/www.darko-tech.com\/wp-content\/uploads\/2024\/08\/Cement-lump-breaker-wear-resistant-gears_1-1-300x116.webp 300w, https:\/\/www.darko-tech.com\/wp-content\/uploads\/2024\/08\/Cement-lump-breaker-wear-resistant-gears_1-1-768x297.webp 768w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-c17572f elementor-widget elementor-widget-heading\" data-id=\"c17572f\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Conclusion<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-ac696e1 elementor-widget elementor-widget-text-editor\" data-id=\"ac696e1\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p>By implementing these targeted measures, the company significantly reduced cement caking in storage. They did a great job managing moisture in different materials, improved the design for rain protection, and used silos that can handle high discharge rates. These efforts ensured the smooth discharge of cement. In recent years, the frequency of caking incidents has decreased dramatically, ensuring efficient production and enhancing market competitiveness.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-69617c5 e-flex e-con-boxed e-con e-parent\" data-id=\"69617c5\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-b18e746 elementor-widget elementor-widget-text-editor\" data-id=\"b18e746\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p>For more information or support, please <a href=\"https:\/\/www.darko-tech.com\/about-us\/\">contact us<\/a>.<br \/>The <a href=\"https:\/\/www.darko-tech.com\/contact-us\/\"><strong>Darko<\/strong><\/a> team looks forward to providing you with high-quality products and services.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-3711f44 e-flex e-con-boxed e-con e-parent\" data-id=\"3711f44\" data-element_type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-5a7f1ea elementor-widget elementor-widget-text-editor\" data-id=\"5a7f1ea\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<h4 class=\"elementor-heading-title elementor-size-default\"><span style=\"color: #ffffff;\"><a style=\"color: #ffffff;\" href=\"https:\/\/www.darko-tech.com\/news\/\">Related Blogs<\/a><\/span><\/h4>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-3b6d5de e-flex e-con-boxed e-con e-parent\" data-id=\"3b6d5de\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-ed87f49 e-con-full 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data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-9c40435 elementor-widget elementor-widget-text-editor\" data-id=\"9c40435\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<h4 class=\"elementor-heading-title elementor-size-default\"><span style=\"color: #ffffff;\"><a style=\"color: #ffffff;\" href=\"https:\/\/www.darko-tech.com\/product\/\">Related Products<\/a><\/span><\/h4>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-11571cc elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"11571cc\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-25 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class=\"elementor-cta__bg-overlay\"><\/div>\n\t\t\t<\/div>\n\t\t\t\t\t\t\t<div class=\"elementor-cta__content\">\n\t\t\t\t\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t<div class=\"elementor-cta__description elementor-cta__content-item elementor-content-item\">\n\t\t\t\t\t\tFabric filter\t\t\t\t\t<\/div>\n\t\t\t\t\n\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>A company operates six cement storage silos. These silos feature a cylindrical steel and concrete structure. Each silo has a specification of \u044418m\u00d745m and can hold up to 10,000 tons of various types of cement according to market demand. The cement grinding system uses a combined grinding mode of &#8220;roller press + ball mill.&#8221; The [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":2229,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[],"class_list":["post-3929","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v24.6 (Yoast SEO v24.6) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Measures to Reduce Cement Caking in Storage | DARKO<\/title>\n<meta name=\"description\" content=\"Discover strategies to reduce cement clumping and improve discharge efficiency for better handling and production.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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