The Cement Loading Chute is an essential automated or semi-automated device designed for bulk cement transportation. It efficiently connects cement silos with bulk cement transport vehicles. Depending on the unloading method and transport equipment type, these loading chutes are categorized into bottom silo loaders and side silo loaders, as well as specialized equipment for various transport vehicles.
Technical Specifications
| Technical Performance | Technical Parameters |
|---|---|
| Conveying Materials | Cement clinker or similar bulk materials |
| Material Density | 1.45t/m³ |
| Material Temperature | ≤150℃ |
| Material Particle Size | ≤50mm |
| Loading Capacity | ≤300t/h |
| Telescopic Distance | Customized based on user requirements |
| Manual Valve Size | 790mm×790mm, 410mm×410mm |
| Electric (Pneumatic) Valve | DZG1103 |
| Electric Push Rod | DTY700-400/100, 1.5KW |
| Hoist | CD1-18D, Power: 3KW, Lifting Speed: 8M/S |
| Capacitive Limit Switch | FTC131 Probe: φ25×400, Working Pressure: 10bar |
| Working Temperature | -20℃~80℃ |
Structure of the Cement Loading Chute
The main structure of the cement loading chute includes a transmission bracket, winch mechanism, drive device, rope release mechanism, channel steel base, material level gauge, dust suction fan, discharge pipe, suction pipe, and bulkhead. Materials flow into the tank via the discharge pipe. Meanwhile, the dust between the discharge and suction pipes is removed by the dust suction fan into a dust bag or ash silo. Both pipes are retractable, with their movement controlled by the winch system and safety device.
Operation Process
During operation, when the transport vehicle is positioned correctly, the corresponding valves open. Pressing the “down” button on the control panel disconnects power to the lifting motor once the discharge head reaches its position. Next, pressing the “loading” button activates the unloading state and auxiliary equipment. Dust generated during unloading is purified through the feed hopper and enters the dust collector via the retractable suction hose.
When the discharge head is full, it automatically rises, triggering an alarm. The rise distance is pre-set before loading. Loading continues during ascent, and when full, the process repeats. To stop unloading, simply press the stop button to reverse the electric vibrator or close the fan valve. After stopping, press the “up” button to move the discharge hopper away, allowing the transport vehicle to shift and align with the next unloading station. This process continues until the entire silo is full.
Product Highlights
- Dust-Free Work Area: Prevents air pollution and ensures safety for factories and the environment.
- Versatile Applications: Suitable for various bulk materials conveying and storage systems. It works with tank trucks, flatbed trucks, open and closed railway cars, and containers.
- Flexible Loading Options: Can be loaded from different equipment such as silos, hoppers, screw feeders, and conveyors.
- Multiple Models Available: Offers a range of models to meet diverse needs in bulk cement handling.
- Built-in Air Control: Features flexible dust skirts to prevent powder emissions outside the loading area.
- No Spillage, No Product Waste: Designed to eliminate spillage and product loss during cement loading.
- High-Temperature Capability: Can load materials with temperatures up to 300°C.
- Food-Grade Telescoping Chutes: Ensures safety for food applications.
- User-Friendly Operation: Simple and intuitive to operate.
- Easy Maintenance: Designed for straightforward upkeep.
Application Scenarios
The cement loading chute plays a crucial role in various industries:
- Cement Plants: Quickly loads cement onto transport vehicles, improving logistics efficiency.
- Construction Sites: Rapidly transfers cement on-site, ensuring project timelines are met.
- Logistics Warehousing: Provides efficient loading solutions in material management, enhancing overall operational efficiency.
Related Systems
In practical applications, the cement loading chute often works alongside conveying systems and dust collection systems. By integrating with conveyor belts, materials can be transferred seamlessly to the next processing stage, minimizing manual intervention. Additionally, a dust collection system effectively controls dust during the loading process, maintaining a safe and clean working environment.
Summary
Choosing Darko’s Cement Loading Chute means you will have an efficient, durable device that enhances loading efficiency and reduces operational costs. Whether in cement production or construction, this equipment provides reliable support for your bulk cement operations.
For more information or technical inquiries, please feel free to contact our sales team. We are happy to assist you.
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